The risks of lithium-ion batteries, and tips on how to use and dispose of them correctly.

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Key takeaways:

  • Lithium-ion batteries are a ubiquitous source of power in most modern technology, and they have become integral to our daily lives. But they come with a pretty big fire risk to both homes and businesses when not handled correctly.
  • The average household will own around 33 items powered by lithium-ion batteries by 2026.
  • Improper disposal of lithium-ion batteries is one of the main causes of fires in Australia. Australia's seen more than 1,000 battery-related fires just in the past year.
  • To prevent the risk of fire, use compliant charging equipment, avoid extreme temperatures, don't overcharge batteries, and always dispose of damaged, dead, or old batteries at one of the thousands of battery recycling locations available across Australia (B-cycle or RecyclingNearYou).

 

Lithium-ion batteries have become integral to modern life in Australia, powering everything from smartphones and laptops to electric vehicles and renewable energy storage systems. And the global market for lithium-ion batteries is only going to grow over the coming decades, with an anticipated annual growth of 27% forecast for every year between now and 2030.

The allure of these batteries is understandable – they are lightweight, compact, rechargeable, long-lasting, have high energy density, and play an important role in the transition to net zero – making them the preferred choice for both consumers and businesses. However, as their usage and popularity continues to expand, so do the number of lithium-ion battery-related fires. Just in the past year, Australia has seen more than 1,000 fires caused by these batteries.

 


By 2026, the ACCC estimates that the average household will own around 33 items powered by lithium-ion batteries.


 

Popular uses of lithium-ion batteries

You might be surprised to know how many electronic devices rely on lithium-ion batteries.

Devices that use lithium-ion batteries

Risks from lithium-ion batteries, and why are they catching fire?

Lithium-ion batteries are energy-dense and contain material that is highly flammable. In the event of a fire, lithium-ion batteries can release toxic gases such as hydrogen fluoride, hydrogen chloride, and hydrogen cyanide. Some batteries may also contain toxic chemicals, heavy metals and other environmental pollutants that can contaminate water supplies, soil, and ecosystems when incorrectly disposed of.

 


The ACCC saw a 92% increase in reported lithium-ion battery incidents including swelling, overheating and fires in 2022 compared to 2020.


 

There are several situations that can lead to lithium-ion batteries catching fire. The most common include:

1. Overcharging or overheating: Charging batteries beyond their recommended capacity or exposing them to high temperatures can lead to thermal runaway. This is where a lithium-ion battery overheats, causing some of the materials to gasify (i.e. a solid or liquid converts to a gas). That gas then creates enough pressure for an explosion, releasing toxic and flammable gases, and an intense, self-sustaining fire. Australia's hot climate exacerbates the risk of thermal runaway, particularly in regions prone to heatwaves

2. Using non-compliant charging equipment: The growing number of counterfeit or substandard lithium-ion batteries greatly increases the chance of fire incidents happening due to the varying qualities of battery management systems - the system in a product that regulates the voltage, current, and other safety features related to the battery.

3. Physical damage: Batteries that are swollen, bulging, cracked, dented, punctured, or crushed can have their internal structure compromised, leading to short circuits and fires. Dropping or mishandling devices can cause damage that might not be immediately visible but can result in battery failure and fires later on.

4. Improper disposal: Throwing lithium-ion batteries into home garbage or recycling bins can lead to them being punctured or crushed, causing fires in waste processing facilities, or the garbage truck itself.

  • Canberra’s recycling plant burnt down in 2022 due to a lithium-ion battery fire and is still out of operation.
  • An incorrectly disposed of battery ignited a blaze inside a Sydney garbage truck during collection in February 2023.

 


Once a battery catches fire, temperatures can go from 100 degrees Celsius to over 1,000 degrees Celsius in just one second.


 

How to safely manage lithium-ion batteries

Considering the widespread use and variety of devices that are powered by lithium-ion batteries, the best thing to keep ourselves safe is to learn how to use and dispose of them correctly.
Here are some important tips to follow to reduce your risk of fire:

1. Use genuine batteries:

  • Always use genuine, manufacturer-approved lithium-ion batteries for your devices. Counterfeit or low-quality batteries tend to lack proper safety features.

2. Proper charging:

  • Use chargers that are manufactured by the same company as the device, and that are designed specifically for that type of device.
  • Ensure chargers have the Australian Regulatory Compliance Mark
  • Avoid overcharging batteries and unplug them once fully charged to prevent overheating.
  • Charge batteries on hard, non-ignitable surfaces like concrete floors or tiles. Never on surfaces like beds, sofas, or carpet.
  • Do not use or charge batteries that are swelling, leaking, overheating, cracked, dented, punctured, or crushed.
  • Do not charge batteries while sleeping or when not at home.
  • Store and charge large batteries, such as those in e-bikes, e-scooters, and power tools, in the garage, away from living areas.

3. Avoid extreme temperatures:

  • Never store or leave batteries and devices in areas where they can be exposed to heat or moisture.
  • Avoid exposing them to direct sunlight, heaters or freezing temperatures, as this can affect their performance and increase the risk of fire.
  • Store devices in a cool, dry place away from flammable materials and sources of heat.

4. Handle with care:

  • Avoid dropping, crushing, or puncturing lithium-ion batteries, as physical damage can lead to internal short circuits and thermal runaway.
  • Handle them gently and store them in a secure, protective case when not in use.

 

Thermal-Runaway infographic

Source: Firechief Global

 

5. Dispose of properly:

  • Never dispose of batteries (or any e-waste) in household rubbish, recycling bins or kerbside hard waste collections. They can cause fires during waste collection, transportation, handling and processing.
  • For regular household batteries, rechargeable batteries, and easily removable batteries (e.g. power tools, digital cameras) tape the battery's terminals with clear sticky tape, then visit B-cycle to find your nearest battery recycling drop-off location.
  • For all other batteries (including smartphones, laptops, vapes, and car batteries), visit Planet Ark's recyclingnearyou.com.au.

 

Midland's brokers specialise in ensuring your business has the right insurance coverage to protect you against emerging risks, like lithium-ion batteries. To chat with one of our brokers about your existing insurance policy, you can give us a call on 1300 306 571, or get in touch with us via our website.

 

 

References:

The risks of lithium-ion batteries, and tips on how to use and dispose of them correctly.

The risks of lithium-ion batteries, and tips on how to use and dispose of them correctly. 

Key takeaways:

  • Lithium-ion batteries are a ubiquitous source of power in most modern technology, and they have become integral to our daily lives. But they come with a pretty big fire risk to both homes and businesses when not handled correctly.
  • The average household will own around 33 items powered by lithium-ion batteries by 2026.
  • Improper disposal of lithium-ion batteries is one of the main causes of fires in Australia. Australia's seen more than 1,000 battery-related fires just in the past year.
  • To prevent the risk of fire, use compliant charging equipment, avoid extreme temperatures, don't overcharge batteries, and always dispose of damaged, dead, or old batteries at one of the thousands of battery recycling locations available across Australia (B-cycle or RecyclingNearYou).

 

Lithium-ion batteries have become integral to modern life in Australia, powering everything from smartphones and laptops to electric vehicles and renewable energy storage systems. And the global market for lithium-ion batteries is only going to grow over the coming decades, with an anticipated annual growth of 27% forecast for every year between now and 2030.

The allure of these batteries is understandable – they are lightweight, compact, rechargeable, long-lasting, have high energy density, and play an important role in the transition to net zero – making them the preferred choice for both consumers and businesses. However, as their usage and popularity continues to expand, so do the number of lithium-ion battery-related fires. Just in the past year, Australia has seen more than 1,000 fires caused by these batteries.

 


By 2026, the ACCC estimates that the average household will own around 33 items powered by lithium-ion batteries.


 

Popular uses of lithium-ion batteries

You might be surprised to know how many electronic devices rely on lithium-ion batteries.

Devices that use lithium-ion batteries

Risks from lithium-ion batteries, and why are they catching fire?

Lithium-ion batteries are energy-dense and contain material that is highly flammable. In the event of a fire, lithium-ion batteries can release toxic gases such as hydrogen fluoride, hydrogen chloride, and hydrogen cyanide. Some batteries may also contain toxic chemicals, heavy metals and other environmental pollutants that can contaminate water supplies, soil, and ecosystems when incorrectly disposed of.

 


The ACCC saw a 92% increase in reported lithium-ion battery incidents including swelling, overheating and fires in 2022 compared to 2020.


 

There are several situations that can lead to lithium-ion batteries catching fire. The most common include:

1. Overcharging or overheating: Charging batteries beyond their recommended capacity or exposing them to high temperatures can lead to thermal runaway. This is where a lithium-ion battery overheats, causing some of the materials to gasify (i.e. a solid or liquid converts to a gas). That gas then creates enough pressure for an explosion, releasing toxic and flammable gases, and an intense, self-sustaining fire. Australia's hot climate exacerbates the risk of thermal runaway, particularly in regions prone to heatwaves

2. Using non-compliant charging equipment: The growing number of counterfeit or substandard lithium-ion batteries greatly increases the chance of fire incidents happening due to the varying qualities of battery management systems - the system in a product that regulates the voltage, current, and other safety features related to the battery.

3. Physical damage: Batteries that are swollen, bulging, cracked, dented, punctured, or crushed can have their internal structure compromised, leading to short circuits and fires. Dropping or mishandling devices can cause damage that might not be immediately visible but can result in battery failure and fires later on.

4. Improper disposal: Throwing lithium-ion batteries into home garbage or recycling bins can lead to them being punctured or crushed, causing fires in waste processing facilities, or the garbage truck itself.

  • Canberra’s recycling plant burnt down in 2022 due to a lithium-ion battery fire and is still out of operation.
  • An incorrectly disposed of battery ignited a blaze inside a Sydney garbage truck during collection in February 2023.

 


Once a battery catches fire, temperatures can go from 100 degrees Celsius to over 1,000 degrees Celsius in just one second.


 

How to safely manage lithium-ion batteries

Considering the widespread use and variety of devices that are powered by lithium-ion batteries, the best thing to keep ourselves safe is to learn how to use and dispose of them correctly.
Here are some important tips to follow to reduce your risk of fire:

1. Use genuine batteries:

  • Always use genuine, manufacturer-approved lithium-ion batteries for your devices. Counterfeit or low-quality batteries tend to lack proper safety features.

2. Proper charging:

  • Use chargers that are manufactured by the same company as the device, and that are designed specifically for that type of device.
  • Ensure chargers have the Australian Regulatory Compliance Mark
  • Avoid overcharging batteries and unplug them once fully charged to prevent overheating.
  • Charge batteries on hard, non-ignitable surfaces like concrete floors or tiles. Never on surfaces like beds, sofas, or carpet.
  • Do not use or charge batteries that are swelling, leaking, overheating, cracked, dented, punctured, or crushed.
  • Do not charge batteries while sleeping or when not at home.
  • Store and charge large batteries, such as those in e-bikes, e-scooters, and power tools, in the garage, away from living areas.

3. Avoid extreme temperatures:

  • Never store or leave batteries and devices in areas where they can be exposed to heat or moisture.
  • Avoid exposing them to direct sunlight, heaters or freezing temperatures, as this can affect their performance and increase the risk of fire.
  • Store devices in a cool, dry place away from flammable materials and sources of heat.

4. Handle with care:

  • Avoid dropping, crushing, or puncturing lithium-ion batteries, as physical damage can lead to internal short circuits and thermal runaway.
  • Handle them gently and store them in a secure, protective case when not in use.

 

Thermal-Runaway infographic

Source: Firechief Global

 

5. Dispose of properly:

  • Never dispose of batteries (or any e-waste) in household rubbish, recycling bins or kerbside hard waste collections. They can cause fires during waste collection, transportation, handling and processing.
  • For regular household batteries, rechargeable batteries, and easily removable batteries (e.g. power tools, digital cameras) tape the battery's terminals with clear sticky tape, then visit B-cycle to find your nearest battery recycling drop-off location.
  • For all other batteries (including smartphones, laptops, vapes, and car batteries), visit Planet Ark's recyclingnearyou.com.au.

 

Midland's brokers specialise in ensuring your business has the right insurance coverage to protect you against emerging risks, like lithium-ion batteries. To chat with one of our brokers about your existing insurance policy, you can give us a call on 1300 306 571, or get in touch with us via our website.

 

 

References:

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Beau Runnalls

Beau Runnalls

Senior Insurance Broker

Beau is a senior insurance broker at Midland with seven years of industry experience supporting businesses across Australia. He works across a broad range of sectors, with particular expertise in earthmoving, heavy equipment, trades, and the winery industry.

Known for his attention to detail and measured approach, Beau focuses on delivering insurance solutions that are clear, practical, and free from unnecessary complexity. He remains actively engaged in professional development, ensuring his advice reflects current industry standards and best practice.

Beau places strong value on collaboration and long-term client relationships. Outside of work, he enjoys golf and football, reflecting his team-oriented mindset and active approach both professionally and personally.

Alex Petkovic

Alex Petkovic

Senior Insurance Broker  |  Development & Service

With 27 years of experience in the insurance industry, Alex is a senior broker at Midland, recognised for his depth of knowledge, attention to detail, and straightforward approach. While he works across a broad range of businesses, he has a particular focus on clients in the construction and building sectors.

Committed to keeping insurance clear and practical, Alex places a strong emphasis on honesty and client-first advice. He remains actively engaged with industry developments through ongoing professional development and research, and is also a natural mentor, regularly supporting and guiding emerging brokers within the team.

Joshua-Kerr

Joshua Kerr

National Sales Manager

Joshua is Midland’s National Sales Manager, with more than two decades of experience in the insurance industry. His expertise spans a wide range of insurance solutions, with particular depth in the winery and brewery sectors.

Taking a considered, people-focused approach, Joshua works closely with clients to understand how their businesses operate and the risks they face, allowing him to deliver insurance solutions that are both practical and relevant. He is known for his ability to make complex insurance concepts clear and approachable.

Outside of work, Joshua has a strong connection to community, having spent several years coaching junior basketball and serving as Vice President of a children’s basketball club. Staying closely attuned to industry developments, he is committed to helping clients make informed insurance decisions that support their long-term success.

Justin-Lane

Justin Lane

Director

Justin is a Director at Midland and has been part of the business since 2003. With more than two decades of experience, he works closely with small businesses across Australia, helping them secure insurance solutions that genuinely reflect the way they operate.

Known for his practical, solution-focused approach, Justin places strong emphasis on clarity, reliability, and long-term client relationships. His depth of industry knowledge and consistent, hands-on service have seen him become a trusted adviser to many business owners over time.

Damien Lane

Director

Since 2001, Damien has been central to Midland’s evolution, bringing more than two decades of industry experience and a strong commitment to client-focused service. His expertise spans a wide range of sectors, with recognised depth in the brewery and distillery space.

Working with independent brewers across Australia, Damien helps clients navigate complex operational risks with practical, grounded advice. He is known for his industry knowledge, clear communication, and ability to build enduring client relationships.

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